Great Detail Inspection for Mobile Electronic Devices
The 5MP VE Series Smart Camera detects small details in high resolution and performs precise parts analyses
The assembly of mobile electronics in a cleanroom environment, such as cell phones, requires outstanding attention to detail. The densely populated electronic parts and connectors on circuit boards are incredibly small, and errors are easily missed by manual inspection. Standard error proofing by employees is impractical and not reliable; however, a parts analysis is required before electronics and cell phones move onto the next assembly station. Missing or improperly placed components leads to malfunctions and extra time and resources on recalls.
Your Benefits
- More reliable inspection of circuit boards during assembly processes while eliminating human error
- Easy fitting of smart cameras in a close target range
- Several tools to adapt to many different applications
Small Part Error Proofing with Five Megapixel Imager
Banner Engineering’s new 5MP VE Series Smart Camera allows for high-resolution inspection of each cell phone during assembly. The versatile camera successfully detects incredibly small details and confirms that all electronic components are in the correct location and orientation with the match tool. The measure tool can also be used to verify that everything is in the proper position.
Using an automatic solution eliminates human error and provides a more reliable solution. Banner’s 5MP imager and wide field of view make it possible for a camera to pick up more exceptional detail in single image capture and can be installed closer to the target without compromising quality results. VE smart cameras are easy to install and use. There are a wide variety of tools available, such as the match and blemish tools, to adapt to many different applications.
- Automotive
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Condition Monitoring of Motors
- Cloud-based level monitoring
- Sheet Metal Thickness Measurement
- Press Shop
- Body Shop
- Paint Shop
- Final Assembly
- Final Assembly – Diagnosis of Leaks
- Tier 1
- Area Guarding for Robotic Cells
- Powertrain
- Body Detection in Automobile Production
- Item-level Detection with UHF RFID
- Automotive Welding Tip Inspection
- Supply of cooling lubricant in machine tools
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Manual Load Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection
- Vehicle Detection in a Self-Serve Car Wash
- Success Stories
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Ply Orientation Inspection
- Chemical
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Remote Tank Level Monitoring with DX70
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbid Production
- Fast conversion in restricted space
- Energy
- Food and Beverage
- Dough Height Inspection
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Leading Edge Detection of Packages with a Thin, Flexible Edge
- Identification of Food Containers
- Date/Lot Code Verification
- Detection of Valve Position
- Container Check
- Barcode Reading on Pallet
- Detection of Pipe Elbows
- Cap Orientation Verification
- Identification of Chocolate Moulds
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Food Packaging Label Inspection
- In-Line Accumulation on Single Filer
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Success Stories
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Mobile Equipment
- Loading Dock Occupancy Monitoring
- Automatic Slope Compensation
- Monitoring Railcars Wirelessly
- Distribution Lines for Field Sprayers
- Reach Stacker Status
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Oil and Gas
- Packaging
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Level Detection in Vessels
- Carton Dimensioning
- Detection of Transport Containers
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Success Stories
- Pharma
- Control of Valve Interfaces
- High-Speed Tablet Counting With DF-G2
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- I.V. Bag Liquid Detection
- Easy Connection of Field Devices
- Identification of Cryovessels
- Liquid Level Monitoring
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Safeguarding Small Access Points
- Adhesive Detection on PCB Assembly
- Semiconductor Process Tool Illumination
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- Compact Safety Control
- Success Stories