Final Assembly – RFID Solution for Fully Automated Diagnosis of Leaks
UHF RFID technology detects leaks in vehicle bodies
During final inspection, new cars are put through a sprinkler system and checked for leaks.
The fully automated system solution from Turck is based on UHF RFID technology and detects any leaks in a vehicle's body without manual intervention. To do this, self-adhesive data carriers are attached to the body of the vehicle in all relevant places. These data carriers respond to moisture by changing their impedance. RFID gates located before and after the sprinkler read all data carriers. The system compares the values and reports errors directly to the user's MES system.
YOUR BENEFITS
- This system solution ensures that leaks in cars are diagnosed with 100% accuracy
- The passive UHF RFID sensor tag can be attached to the metal itself and can be read even in difficult-to-access locations
- The sensor tag can remain in the car for the entire duration of its service life and can be read at any time
- Various data carrier variants in compact 21.5 x 73-mm format and with different extension bars
Further Information
In this section
- Automotive
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Condition Monitoring of Motors
- Cloud-based level monitoring
- Sheet Metal Thickness Measurement
- Press Shop
- Body Shop
- Paint Shop
- Final Assembly
- Final Assembly – Diagnosis of Leaks
- Tier 1
- Area Guarding for Robotic Cells
- Powertrain
- Body Detection in Automobile Production
- Item-level Detection with UHF RFID
- Automotive Welding Tip Inspection
- Supply of cooling lubricant in machine tools
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Manual Load Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection
- Vehicle Detection in a Self-Serve Car Wash
- Success Stories
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Ply Orientation Inspection
- Chemical
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Remote Tank Level Monitoring with DX70
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbid Production
- Fast conversion in restricted space
- Energy
- Food and Beverage
- Dough Height Inspection
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Leading Edge Detection of Packages with a Thin, Flexible Edge
- Identification of Food Containers
- Date/Lot Code Verification
- Detection of Valve Position
- Container Check
- Barcode Reading on Pallet
- Detection of Pipe Elbows
- Cap Orientation Verification
- Identification of Chocolate Moulds
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Food Packaging Label Inspection
- In-Line Accumulation on Single Filer
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Success Stories
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Logistics
- Decentralized Muting of Electro-sensitive Protectice Equipment
- I/O Blocks Control Roller Conveyor Modules
- Container Check
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Loading Dock Occupancy Monitoring
- Preventive Maintenance on Conveyor Belts
- Wireless Forklift Signaling
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Reach Stacker Status With Bright Lighting Indicators
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Loading Dock Occupancy Monitoring
- Automatic Slope Compensation
- Monitoring Railcars Wirelessly
- Distribution Lines for Field Sprayers
- Reach Stacker Status
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Level Detection in Vessels
- Carton Dimensioning
- Detection of Transport Containers
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Success Stories
- Pharma
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- High-Speed Tablet Counting With DF-G2
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- I.V. Bag Liquid Detection
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Liquid Level Monitoring
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories